{"id":1521,"date":"2020-06-23T16:04:53","date_gmt":"2020-06-23T14:04:53","guid":{"rendered":"https:\/\/www.2milasrl.it\/tecnologie-estrusione-soffiaggio\/"},"modified":"2021-03-17T16:49:21","modified_gmt":"2021-03-17T15:49:21","slug":"conversion-technologies-extrusion-blow-molding","status":"publish","type":"post","link":"https:\/\/www.2milasrl.it\/en\/conversion-technologies-extrusion-blow-molding\/","title":{"rendered":"CONVERSION TECHNOLOGIES FOR PLASTICS &#8211; 4: EXTRUSION-BLOW MOLDING"},"content":{"rendered":"<p><span class=\"text-blue\"><strong><em>Today we shall talk about the Extrusion &#8211; Blow Molding technology.<\/em><\/strong><\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">We have arrived at the fourth processing technique within the context of this general information section.<br \/>\nIn this article we shall talk about extrusion-blow molding, a technique that is only apparently simple and certainly not trivial.<\/span><\/p>\n<p>As in the case of extrusion, the plasticizer apparatus (extruder) has a limited variety of adjustments, which requires the use of dedicated and selected materials, for their rheology in the &#8220;melt&#8221; (melted) phase and constant quality.<br \/>\nIt is a processing technique system that can be continuous or cyclical.<\/p>\n<p class=\"p1\"><span class=\"s1\">Through an extrusion process (plasticizing screw-heating cylinder), the material is conveyed to an annular extrusion head, which produces a tubular profile called &#8220;parison&#8221;.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">The parison, which always has a diameter functional to the size of the final object, comes out of the head (downward) at a specific speed until it reaches the necessary length, after which it is intercepted and stapled (closed above and below) by the two halves of the mold.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">At that point, once the sealing of the two ends has been obtained, air under pressure is blown through a nozzle inside the parison. Thanks to the calibrated air pressure, the tube, consisting of the still hot polymeric material, by swelling and stretching adheres to the walls of the mold, assuming the final designed shape.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">The hot material, in contact with the mold walls thermally conditioned by the circulation of a refrigerant fluid, is cooled<span class=\"Apple-converted-space\">\u00a0 <\/span>down to extraction temperature. <\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">Once sufficient rigidity is reached, the mold opens and the part is pulled out. <\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">The top and bottom &#8220;scraps&#8221; are removed and are usually immediately re-grinded and added in a certain percentage to the virgin material directly in the extruder hopper.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3 class=\"p1\"><span class=\"s1 text-orange font-400\">The main configurations of extrusion-blow molding plants are:<\/span><\/h3>\n<ul>\n<li class=\"p1\"><span class=\"s1\">Single output head with free flow and single mold<\/span><\/li>\n<li class=\"p1\"><span class=\"s1\">Single output head with free flow and multiple mold<\/span><\/li>\n<li class=\"p1\"><span class=\"s1\">Multiple output head with free flow and single mold<\/span><\/li>\n<li class=\"p1\"><span class=\"s1\">Multiple output head with free flow and multiple mold<\/span><\/li>\n<li class=\"p1\"><span class=\"s1\">Accumulation head and single mold<\/span><\/li>\n<\/ul>\n<p class=\"p1\"><span class=\"s1\">Productivity with this technique is quantified in number of pieces per hour, while the characteristics of the machine are assessed in volume (litres) and the performance of the extruder in kg per hour.<\/span><\/p>\n<h3 class=\"p1\"><span class=\"s1\"><span class=\"text-orange font-400\">Plant characteristics (defined during the design phase):<\/span><\/span><\/h3>\n<ul>\n<li class=\"p1\"><span class=\"s1\">diameter and length of the screw<\/span><\/li>\n<li class=\"p1\"><span class=\"s1\">screw profile (different configurations depending on the material used)<\/span><\/li>\n<li class=\"p1\"><span class=\"s1\">sizing of the extrusion head<\/span><\/li>\n<\/ul>\n<h3><span class=\"font-400 text-orange\">Process parameters (controllable during production):<\/span><\/h3>\n<ul>\n<li class=\"p1\"><span class=\"s1\">temperatures in the areas of the plasticizing cylinder<\/span><\/li>\n<li class=\"p1\"><span class=\"s1\">screw rotation speed<\/span><\/li>\n<li class=\"p1\"><span class=\"s1\">head temperature<\/span><\/li>\n<li class=\"p1\"><span class=\"s1\">adjustment of the parison thickness<\/span><\/li>\n<\/ul>\n<h3 class=\"p1\"><span class=\"s1 text-orange font-400\">What the Extrusion &#8211; Blow Molding Technology Offers<\/span><\/h3>\n<p class=\"p1\"><span class=\"s1\">The blowing process is the third process of transformation of thermoplastic materials, in terms of importance and diffusion, after injection and extrusion. It allows to create hollow objects such as: bottles, liquid containers, car tanks, shaped tubes, etc&#8230;<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\"><b>The advantages of this production technology are:<\/b><\/span><\/p>\n<ul>\n<li class=\"p1\"><span class=\"s1\">Complex forms<\/span><\/li>\n<li class=\"p1\"><span class=\"s1\">Minimum thicknesses<\/span><\/li>\n<li class=\"p1\"><span class=\"s1\">Material with little stress in the melt phase<\/span><\/li>\n<li class=\"p1\"><span class=\"s1\">Excellent definition of the external surface<\/span><\/li>\n<li class=\"p1\"><span class=\"s1\">Possibility to produce multi-layer components (two or more extruders)<\/span><\/li>\n<\/ul>\n<p class=\"p1\"><span class=\"s1\">The only recognized disadvantage is the potential difficulty of checking the accuracy \/ homogeneity of the thickness of part walls. This is partly due to the phenomenon of &#8220;sagging&#8221; as the parison undergoes a stretching and consequent uneven thinning due to gravity. <\/span><\/p>\n<p class=\"p3\"><span class=\"s1\">This phenomenon is quite evident in the case of high volume components (litres).<br \/>\n<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"img-fluid alignnone wp-image-1541 size-full\" src=\"https:\/\/www.2milasrl.it\/wp-content\/uploads\/2020\/06\/Extrusion-blow-molding-e1592923256198.jpg\" alt=\"\" width=\"823\" height=\"543\" srcset=\"https:\/\/www.2milasrl.it\/wp-content\/uploads\/2020\/06\/Extrusion-blow-molding-e1592923256198.jpg 823w, https:\/\/www.2milasrl.it\/wp-content\/uploads\/2020\/06\/Extrusion-blow-molding-e1592923256198-400x264.jpg 400w\" sizes=\"auto, (max-width: 823px) 100vw, 823px\" \/><\/p>\n<p class=\"p1\"><span class=\"s1\"><b>To try to obtain the desired distribution of final thicknesses there are several ways to manage the thickness of the parison:<\/b><\/span><\/p>\n<ul>\n<li class=\"p1\"><span class=\"s1\"><b>AWT<\/b> (Axial Wall Thickness control) for dynamic axisymmetric adjustment<\/span><\/li>\n<li class=\"p1\"><span class=\"s1\"><b>PWT<\/b> (Partial Wall Thickness control) for dynamic ovalization<\/span><\/li>\n<li class=\"p1\"><span class=\"s1\"><b>SFDR<\/b> (Static Flexible Deformable Ring) for static circumferential adjustment<\/span><\/li>\n<\/ul>\n<p class=\"p1\"><span class=\"s1\">To manage the phenomenon of sagging and the uneven cooling of the parison, extrusion heads called &#8220;accumulation&#8221; are used. <\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">With this technique, the quantity of material necessary to form the finished piece is first accumulated in a chamber inside the head and, subsequently, quickly extruded via a hydraulic piston. In this way, the risks of uneven cooling along the length of the parison, or of stratified cooling in the thickness of the same, are reduced.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">Generally for these processes, products with a maximum MFI of 3g \/ 10 &#8216;are used.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\"><b>Among the most used materials<\/b> with this technology we find: HDPE, PP, PC and some PA.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">This process has been specifically designed to obtain hollow bodies, with simple shapes (bottles, flacons, drums) but, over time, it has also been possible to develop more complex parts (lids and doors for cabinets, petrol tanks and liquid containers under the hood of cars). <\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">Light, insulating, impact-resistant objects, made possible also thanks to the evolution of raw materials made by primary producers.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>In this article we shall talk about extrusion-blow molding, a technique that is only apparently simple&#8230; <a class=\"font-700 text-orange\" href=\"https:\/\/www.2milasrl.it\/en\/conversion-technologies-extrusion-blow-molding\/\"> Read more<\/a><\/p>\n","protected":false},"author":2,"featured_media":1962,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[9],"tags":[],"class_list":["post-1521","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>CONVERSION TECHNOLOGIES FOR PLASTICS - 4: EXTRUSION-BLOW MOLDING - 2Mila srl<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.2milasrl.it\/en\/conversion-technologies-extrusion-blow-molding\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"CONVERSION TECHNOLOGIES FOR PLASTICS - 4: EXTRUSION-BLOW MOLDING - 2Mila srl\" \/>\n<meta property=\"og:description\" content=\"In this article we shall talk about extrusion-blow molding, a technique that is only apparently simple... 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